It is our combination of chemistry, process manufacturing, customer service and logistical knowledge that makes us a world-leading flexible foam supplier of choice. ‘Bed-In-A-Box’ is one of the most recent trends within the bedding industry.

Our capabilities extend to all aspects of conversion, assembly and delivery of rolled packed mattresses and pillows – so we can be your one-stop shop.


Rebond foam mattress - The Vita Group

Orbis Mattress - Bed in box

Our network of specialist mattress centres across Europe enables rapid assembly of foam layers to create a bespoke complete mattress as per our customer’s specifications. We have a wide portfolio of special foams made for fast recovery and air permeability products.

With our automated production line and state-of-the-art micro packaging, the equipment can reduce logistical costs and increase production efficiency. Our EU manufacturing units enable us to send our products via different drop shipment modes (road, ship or air freights).

Our Product Range

The Vita Group has an extensive range of foams that meet quality standards and are suitable for high-end bedding applications, mattresses, pillows and mattress toppers. Our market-leading innovations create comfort, deliver performance and enhance everyday life. The Vita Group offers a wide range of PU flexible foamhybrid consumer products (spring+foam), Talalay Latex and traditional spring products enabling countless designs and compositions.

Our state-of-the-art automated production line offers various packaging options can reduce logistical costs and increase production efficiency.



PU foam solution with polyols sourced from recycled post-consumer foam mattresses.

Orbis™ is a new revolutionary collection of sustainable PU foams made from polyols sourced from recycled post-consumer foam mattresses. Orbis™ foam is Europe’s first flexible polyurethane (PU) foam made with recycled raw materials.

Orbis PU Foam

PU foam made from plant-based bio polyols.

Vita Origin’s product range is an award-winning new generation of sustainable foams at The Vita Group. All Origin™ products contain sustainably sourced plant-based polyol as an alternative to petrochemical-based feedstocks.

A natural and exceptionally durable comfort material, used in many bedding applications, such as modern mattresses, toppers, and pillows.

Vita Talalay® is a natural comfort material manufactured from the sap of rubber trees.  No other material on the market offers this consistent degree of durability and excellent ventilation properties without any compromise to comfort.

Talalay's natural latex

A high-quality repurposed foam block made from offcuts of PU foams.

The Vita Group manufactures square and round reconstituted foam blocks constructed through a process of bonding granulated post-industrial foam waste. We process our offcuts into rebonded foam and reintroduce it into the production cycle. In this process, they are bonded with foam remainder reduced to flakes with a binding system on a polyurethane basis under pressure. Applications include mattresses, underlay, furniture, reinforcement foam and more.   

Novus foam blocks

The Vita Group have two dedicated bedding facilities – Usleep and TAOS (The Art of Sleep) which offer high-quality bedding products for improved sleep and comfort. Usleep offers a wide range of PU flexible foamhybrid consumer products (spring+foam) and traditional spring products enabling countless designs and compositions.

These dedicated sites allow us to work directly with bedding customers to meet their exacting needs. Our Bed-In-A-Box team can offer a number of bespoke services from this site, including drop-shipping and micro packaging. Being part of The Vita Group means that innovation is central to all we do. We are at the vanguard of our industry and are constantly working on the products of the future.

Usleep Vita Logo

Innovation cntr - The Vita Group

Our Bedding Innovation Centre, located in the UK, enables customers to become development partners in creating a healthy/unique sleep experience while improving durability and researching the key requirement of sustainability. With our Innovation Centre, The Vita Group can develop foam layer combinations to meet severe load-bearing seating and mattress applications.

Vita Bedding Innovation Centre testing:

  • Durability testing
  • Compression testing
  • Pressure mapping
  • Tensile testing
  • Displacement mapping
  • Temperature and humidity mapping

Innovation centre Middleton - The Vita Group

Bed-In-A-Box applications

The Vita Group foam range is specially designed for the bedding sector. We manufacture foam grades approved by external test houses and accredited laboratories. Our market-leading innovations create comfort, deliver performance and enhance everyday life.

Foam solutions for hybrid roll packed mattresses

We have a wide portfolio of special foams made for fast recovery and air permeability products.

Hybrid foam latex bonnell spring mattress cross section - hi qua

Foam solutions for mattress toppers

We offer bedding solutions that are designed to both reduce pressure through weight distribution as well as be suited for comfort applications.

Rebond foam mattress Topper - The Vita Group

Foam solutions for pillows

Comfort by design, Vita’s pillow materials are created with ergonomics and comfort in mind. Vita offers a wide range of moulded pillows, CNC-cut pillows, spring and foam filling pillows.

PU foam pillow - The Vita Group

Our Certifications

For more information on our Bed-in-A-Box range and our comprehensive product portfolio, please reach us at

Contact Us

Innovation cntr - The Vita Group

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