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Overview

Vita products can be used for a wide range of rail interior applications. This portfolio enables to offer the right product for customers specific application need.

Applications include:

  • Foam Cushions
  • Mattresses & Cover Parts
  • Armrests
  • Dress Covers & Upholstery
  • Insulation
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Rail Applications

Foam Cushions

The Vita Group cushion portfolio includes headrest, backrest, bottom cushions as well as special designs. Different selection of shapes and materials ensure the perfect seating position and allows great freedom of design, function and comfort range. Depending on your needs, our portfolio offers products with the focus on maximum performance in terms of flame retardancy for selected projects, but also products with focus on good value for the majority of rail seating application.

Metzo Superfoams

  • The product focus is on maximum performance in terms of flame retardancy for selected projects.
  • Metzo Super Foams are more cost-efficient as you no longer need an intensive fire blocker.
  • Available either as moulded foam (HM06) or slabstock foam (SF01) as well as cut foams and foam cores for mattresses.

Metzo Performance Foams

  • EcoProtect Suitable for the majority of rail seating applications. Application include headrest, backrest and seating cushions.
  • The product is a melting melamine PU foam grade which is especially developed to fulfil almost every requirement of EN45545-2 / EN16989.
  • Available as moulded foam, which allows great freedom of design, function and comfort range.

Mattresses & Cover Parts

The Vita Group supplies high quality mattresses and cover parts for both day and night trains. Our products can be adapted to any design and mattresses can be optionally equipped with Vita´s toppers which increases comfort and enables optimal sleep hygiene. We also offer integrated solutions e.g. customised foam areas and channels for increased comfort and sleeping climate. Our mattresses and cover parts are compliant with EN45545-2 (HL 1- 3) / EN16989 and BS 6853 cat 1b / BS 5852 crib 7.

Metzo Superfoams

  • The product focus is on maximum performance in terms of flame retardancy for selected projects.
  • Metzo Super Foams are more cost-efficient as you no longer need an intensive fire blocker.
  • Available either as moulded foam (HM06) or slabstock foam (SF01) as well as cut foams and foam cores for mattresses.

Armrests

Vita also offers armrests for railway seats. The armrests are especially designed for ready-to-install applications with the focus on design, feel and durability. The freedom of design allows almost every design to be achieved. Additional use of fabric is no longer needed. Our armrests are compliant with EN45545-2.

Metzo Design Foams

  • MetzoGral EN offers bespoke and comfortable ready-to-install armrest applications without the need for additional use of fabric.
  • MetzoGral EN is an injected moulded foam grade which is compliant with EN45545-2.
  • Can be used for seat pan in trams or metros.
  • Vita fulfils almost every design including the integration of metal or wooden inserts, as well as painted versions.

Dress Covers & Upholstery

The Vita Group offers cushions and dress covers for railway seats, mattresses, and cover parts including cut and sew of fabric, leatherette and leather as well as padding, stitching, embossing and edging. Vita offers a comprehensive service which includes joint prototype workshops, selection of suitable materials, initial sampling and tool construction to reliable series production.

Insulation

The Vita Group insulation offering includes foams for acoustic and thermal applications. The high mass of 85 kg/m3 helps to reduce vibration in metal enclosures dampening drumming and noise. Acoustic performance is good and absorption coefficients are typical for a cellular material. Our insulation offering is compliant with strict underground rail seating requirements as well as BS6853 and EN45545-2.

PYROSORB-E

  • PYROSORB-E is an open celled acoustic thermal polyurethane foam.
  • High mass of 85 kg/m3 helps to reduce vibration in metal enclosures dampening drumming and noise.

Services We Provide

Consultant Service

Benefit from our service based on 30 years’ experience referring to the certification of flame retardant products. Our comprehensive service starts with the selection of suitable materials right through to successfully passing the flammability certification process.

Man exploring The Vita Group website

Design Ability

Benefit from our development and design services which offers customized foam compositions for all rail seating applications according your need. Depending on your need, Vita Metzo products are available either as moulded foam or slabstock foam. Thus you can select the product which suits more in terms of application need, design, comfort, project volume and budget.

In particular moulded foams allows great freedom in design as well as comfort range to meet individual customers expectations. Thus Designers can realize their wishes and customers can express their corporate design language.

System Supplier Ability

Benefit from a comprehensive service – You don’t have to worry about anything anymore!

Cushions and dress covers for railway seats complement each other. Therefore, Vita Metzo has expanded its portfolio regarding design and production of dress covers. Vita Metzo Upholstery Services includes seat cushions, cover parts and mattresses. From development and design stage, to prototyping and product certification to the supply of flame retardant foams and the ready-to-install upholstered foam products.

The offer includes cut and sew of fabric, leatherette and leather as well as padding, stitching, embossing, and edging. As a matter of course, you also no longer have to worry about
logistics and procurement of needed components.

Introducing the Transprotect US product family

Discover Transprotect US:

  • Compliant with the US flammability standard ASTM D-3675
  • Offers an unrivalled value
  • Provides great freedom in design
  • Customised comfort
  • Sophisticated technology and reliable services

Suitable for multiple applications for rail interiors including: Headrest, Backrest, Seat Cushions, Armrests, Mattresses for night trains.

Contact us to find out more

Metzo's Recycling Concept

The varied application of PU foam materials has led to an increase in the disposal of PU foam wastes and all post-consumer PU material currently being land-filled. Railway operators have to change their interior components periodically. In the case of seat cushions this happens usually every 6 – 8 years, to maintain safety and comfort.

Metzo, part of The Vita Group, is a producer of train seat cushions and feels responsible to provide customers with a solution for recycling end of life cushions to bring it back to market as a sustainable product. This recycling process would lead to a decrease of waste ending up in landfills or incinerators. The Vita Group have already implemented foam recycling processes for other markets where we produce products containing 100% recyclable foam called Novus.

Recycling Process

Novus foam blocks

Need more help?

Get in contact with one of our Rail sales representative for further information on our product range.

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