Novus™ – a reconstituted foam
The Vita Group manufactures square and round reconstituted foam blocks constructed through a process of bonding granulated post-industrial foam waste. We process our offcuts into rebonded foam and reintroduce it into the production cycle. In this process, they are bonded with foam remainder reduced to flakes with a binding system on a polyurethane basis under pressure. Applications include mattresses, underlay, furniture, reinforcement foam and more.
Our rectangular and round reconstituted foam block is a high-quality product which is made from offcuts of PU foams. The offcuts or ‘trim’ is sourced from controlled and known sources from within The Vita Group. During production, trim is reduced to flakes and a binding system based on polyurethane chemistry is applied with high-pressure steam curing the blocks.
